Modeling and Manufacturing of Automated Wire Meshing Machine

Abstract

The growing demand for efficient and precise manufacturing processes in the construction and fabrication industries has highlighted the need for automation in wire mesh production. This project presents the design, modeling, and manufacturing of an Automated Wire Meshing Machine aimed at improving productivity, accuracy, and safety compared to traditional manual methods. The machine is designed to automate key operations such as wire feeding, straightening, cutting, and welding to form mesh structures of predefined dimensions. CAD tools were utilized for detailed mechanical modeling, followed by fabrication using standard machining and assembly techniques. Control of the machine is managed via a microcontroller-based system that coordinates motor functions and sensor feedback for synchronization and error reduction. The automated solution significantly reduces labor requirements and operational time while ensuring uniform mesh quality. The prototype was tested under various operating conditions, and performance metrics such as mesh uniformity, cycle time, and operational reliability were evaluated. The results validate the effectiveness of the proposed machine as a low-cost, scalable solution for industrial and small-scale wire mesh production.