Experimental Analysis Of Chip Formation And Chip Breaking Process In Mental Cutting.

Abstract

This thesis investigates the phenomenon of chip formation and chip breaking process in metal cutting, which is a crucial aspect of modern manufacturing processes. The objective of this study is to understand the mechanisms involved in the formation and breaking of chips, and to analyze and understand chip formation and the breaking process thoroughly, enabling accurate predictions. The analysis was conducted by extensively investigating various cutting parameters, such as cutting speed, feed rate, and depth of cut. The experimental study encompassed a wide range of metallic materials, including aluminum, brass, and stainless steel. The results of the study demonstrate that the chip formation and breaking process in metal cutting is a complex phenomenon that is affected by various factors such as material properties, cutting parameters, and tool geometry. Through detailed analysis, accurate predictions of chip formation and the breaking process were achieved. These predictions serve as a valuable tool for optimizing cutting parameters and enhancing overall machining performance. The findings of this study have significant implications for the manufacturing industry, where the optimization of machining parameters can lead to significant improvements in productivity, quality, and cost-effectiveness. The analysis provides valuable insights for the industry to achieve these goals and enhance their competitiveness in the global market.